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Generator box - Has anyone made their own and if so any suggestions? It is my intent to put this box where the storage box from Oliver goes. I want the generator completely enclosed with a cover that opens. It will have vents for air to come through and exhaust to get out. Our generator runs on gas or propane.
There are so many great projects on these forums that I felt obligated to document mine (partly so that others can avoid my mis-steps!). We dry camp the majority of the time. During the winter (until the snow flies) that is not a problem, but summer time on the Eastern side of Washington State can be uncomfortably hot. When we bought the Ollie we knew that the solar system would take care of most of our needs, but that we really wanted a generator capable of running the A/C. We specified the optional soft start add-on for the A/C so that the trailer would be ready. A bit of research showed that the new Honda 2200 would run the A/C, even if it was running on propane. We chose “Hutch Mountain” as the best propane conversion for the Honda 2200. After 10 years of putting generators into and out of the truck I knew that some kind of generator carrier attached to the trailer was a must-have. We chose “Generator Box” as they have one sized perfectly for the Honda 2200. I asked Hutch Mountain if they would do their magic by installing all needed gear inside a Generator Box. They said they would be glad to do so. I had “Generator Box” directly ship the box to Hutch mountain. They did an install and then shipped to us. Perfect !! I did the install of the Hutch Mountain conversion kit into our new generator. BTW Honda service centers get very twitchy about propane conversions. There was/is a recall of a circuit board in the 2200. My local shop will do the recall, but will not even start the generator afterwards. I may have to school them about modifications NOT invalidating an entire warrantee. In my case the engine is now out of warrantee, but the generator section is still fully covered (federal law on this subject is well established). We bought the storage box on our Ollie. I wanted to save as much space in the box as I could for lightweight things, so I designed a frame to support the Generator Box. I initially intended to have the box dropped down into the storage unit by about and inch and a half. That was a bad idea as the latching assembly which secures the box to the mounting plate will not operate with more than about 3/8” of drop below the edge of the storage box. I used aluminum flat stock and 70 durometer Sorbothane to raise the box and give a little vibration dampening. Parts list, purchased or modified by me: Honda 2200 Companion generator to get the 30 amp locking connector 5 feet of aluminum 2” C-channel, ¼” wall thickness 5 feet of aluminum 1½” angle 10 1” SS ¼” x 20 screws with NyLock and two flat washers each 6 1½” SS ¼” x 20 screws with NyLock and two flat washers each 30 1” SS 10x32 screws with Nylock and 2 flat washers each I made a 69” section of Marinco 10 ga power cord Hutch Mountain made a 69” connection hose to hook-up the front end trailer propane supply to the Generator Box quick disconnect. Pictures follow… Any questions, please ask! Bill and Dorothy