Travel Trailer Manufacturing

The concept came from the Oliver family’s love of the outdoors and past experiences with other travel trailers. They wanted to build an RV to last them, their families, and ultimately our customers for years. The Oliver has a beautiful design, with easy setup and maintenance, making it perfect for camping for everyone, even the novice. Towing an Oliver is effortless; they have become destination trailers for many of their owners.

Customer satisfaction is something that Oliver strives for, so we aim for excellence in all things, from engineering, design, manufacturing practices, the components, and customer support. We pass on our high-quality materials, work, and dedication to every one of our customers.

The 18′ 5″ single axle Legacy Elite was introduced in 2007 and quickly gained popularity for its fiberglass quality. After the Legacy Elite's success, the 23′ 6″ tandem axle Legacy Elite II was introduced in early 2008. However, production was temporarily halted in 2008 due to economic conditions affecting the RV market. Nevertheless, with the resurgence of the RV market in 2013, Oliver Travel Trailers made a comeback, breaking record sales every year.

Four molded fiberglass shells—two inner and two outer—are used to build an Oliver travel trailer. The process starts with bolting the lower outer shell to an aluminum frame and installing electrical wiring, plumbing lines, and holding tanks. The inner bubble is formed by bonding the upper and lower inner shells, which include molded seats, counters, and cabinets. Precise holes are cut, and cabinets are finished with lighting, doors, and additional wiring. The inner bubble is lowered into the lower outer shell, plumbing, and wiring connections are made, and the upper outer shell is secured to complete the travel trailer.

Oliver's team focuses on achieving a flawless mold surface for their trailers. This commitment to quality enhances the trailers' appearance and durability, setting a high standard in the travel trailer industry. The outcome is a sleek, elegant exterior that reflects the craftsmanship and dedication of Oliver Travel Trailers.

We use a transportation-grade gel coat that provides an attractive finish and resists chipping from road debris and rocks, ensuring the trailer maintains its pristine appearance over time. A UV protectant is added to the gel coat to enhance its durability and help reduce fading caused by prolonged sun exposure. This combination of materials and protective features ensures each Oliver is visually appealing and built to endure the elements.

After applying the gel coat, a layer of resin and chopped fiberglass is added to the shell. This hand-rolled layer eliminates air pockets, enhancing the shell's strength and durability. This attention to detail reflects Oliver's commitment to quality and craftsmanship in their travel trailers.

To enhance the travel trailer's structural integrity and durability, a core mat is added to the roof and glassed in as part of the construction process. This core mat serves as a reinforcement layer, providing additional strength while also helping to reduce weight. This contributes to the trailer's longevity and bolsters its ability to withstand the stresses of travel.

We utilize carbon core, a durable honeycomb composite material, to enhance the roof and wall structures. This material improves strength-to-weight ratio and insulation, boosting energy efficiency and comfort during travel. By incorporating carbon core in the design, Oliver creates robust trailers that prioritize durability and comfort.

On the outer lower shell, the frames' channels are hand-laid using two layers of woven mat, then topped with a layer of bi-directional glass cloth. This multi-layer construction helps reinforce the area where the frame and body meet, providing additional strength and support. The woven mat offers excellent tensile strength, while the bi-directional glass cloth enhances durability by allowing for strength in multiple directions, contributing to the overall stability and longevity of the trailer.

Once the fiberglass shells are fully hard, we take them out of the mold. This process helps keep the shells whole. With the shells finished, we can start the fiberglass shell manufacturing process again. The design features are clear at this point, getting the shells ready for further assembly. This efficient production cycle ensures that every trailer meets the high standards customers expect.