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Hey Jim, My input- We are one of the first owners of many to install the SB cargo box. We absolutely love the amount of room it has, and it suits our set up gear with quick access perfectly. I use to secure our generator in the OEM Cargo box. After our 6000 mile trip out west last year and never using the generator, we reevaluated keeping the generator on the tongue and decided to just carry our Honda 3200i in the bed of our TV. The room in the SB cargo box allows me to keep all my immediate set up gear ready to deploy - 30 amp cord, chocks, Andersen blocks and levelers, 4 rubber chocks with lots of room for other miscellaneous items. Before the SB box install I was storing these items in the bed of our TV in an Action Packer box. The SB cargo box has made life easier just keeping everything right where I can get to it quickly vs unloading gear out of the bed. This box has continued to serve us very well even right now as we are out west again. We have not had any issues with water getting into the interior of the cargo box and we have been through some heavy rains on past trips. We always try and support USA made 🇺🇸 products and I think you will find David and Kristine Hess the owners of SeaBiscuit some of the finest people you will ever meet. David and his team take pride in what they craft and produce. I would also suggest you consider the moose rack he makes (pic below the hitch). It will keep your safety chains or cables stowed and off the ground. For what it’s worth, that is my input all the way from Cody, Wyoming now slowly headed home the long way round to North Carolina. 🇺🇸 Cheers and Happy Trails! Patriot🇺🇸
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There I go again, quoting myself! 🤣 By chance I found the individual electrical runs for the 110v outlets and microwave. This may not be true in newer hulls, but on ours there is one breaker for both. Good news is the run to the microwave is separate and can be wired to a separate breaker, given one available in the panel. Since I will soon eliminate the PD converter/charger I could use its breaker or install a thin double in its place. I already wired the panel in this way but need the PD converter while I have no batteries in ours, working on the new inverter/charger installation. I removed the Xantrex 2KW inverter yesterday. Ours is inverter only, no charger and it also has the Xantrex PROwatt SW external ATS. The freed-up space is perfect to add a DC-to-DC charger or other needs. I also plan to move the solar ON/OFF switch from under the streetside bed to rear dinette. I already upgraded to motorized ball valves so no pulling of the curbside bed, and I want absolutely no reason to move either bed when camping. OTT really needs this as a future design goal! I sure hope the MP2 does not have some kind of manual reset button! What hokey wiring OTT did. Though I'm thinking back in 2016 the solar inverter option was a rare add-on. When I built an inverter system in our past Class-C, I created a split bus in the panel, one side served by the inverter and the other side having A/C and converter/charger breakers only to be powered by shore power. PD actually makes panels with a split bus for this reason, but mine was hand-cut! OTT wired the microwave and 110v outlets into a standard electrical junction box using only wire-nuts to connect these runs to both shore and inverter. These only went through the breaker on the panel when on shore power, otherwise are protected by the GFCI outlet on the inverter. I removed everything you see in this picture, and you can see the junction box at the top of the picture. The second picture shows the two cables that were wired into the box. They are the two white cables you see lose above the panel which I wired into the panel afterwards. Also yesterday, I purchased my Victron MP2 and VE.bus for programming and Bluetooth connection from Inverter Supply, at a good OTD price, no additional costs: Victron Energy PMP122305120 - Inverter Supply The second picture also shows the main shore power cable (heavy black 600V 10-3 cable on LHS). This will be removed. A new 10-3 cable will be wired from the EMS as input to the MP2 and another from MP2 output to the panel so that the inverter handles all loads including air conditioning. When on shore power from either input (grid or generator) it will allow pass-through 120VAC and/or Power Assist when needed. No generator on our rig, just 600AH Epoch and 3KVA MP2. If this doesn't do it, though it should, I can always add more batteries in the basement!
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Atmos 4.4 vs the Dometic FreshJet 3 (13,500BTU) vs Penguin II
theOrca replied to theOrca's topic in Ollie Modifications
ADB is the "air distribution box" on the inside side of the roof. My install dealer and I are still working out the ramifications of they having installed a 15K BTU FreshJet3 instead of my requested 13.5K BTU version. There is now some question as to my Honda 2200 being able to run the 13.5 version. I can attest to the fact that it is NOT able to run the 15K version. 😒 Measured data 15K Dometic FreshJet 3 (with the Dometic Easy Start) and a Honda 2200 gen: Sea level, 73F. Low setting on the A/C - 13 amps. Generator runs fine Medium setting on the A/C - 15 to 16 amps, gen running hard, evidently right at it's max wattage output. High or Turbo setting on the A/C - 18 to 19 amps - Gen shuts down immediately due to overload. I am having difficulty getting my mind around the fact that Dometic claims that the amperage draw of the 13.5K unit and the 15K unit are the same. If they are the same, then why is one de-rated to 13.5K? in my mind, BTU = energy = watts = amps.... 🤯 -
Summary I have installed a rear mounted cargo carrier, with lights, to our 2022 Oliver Legacy Elite II (LEII) travel trailer. We recently completed a two week, ~2000 mile trip, using the cargo carrier, which performed flawlessly. Below are photos of the installed cargo carrier, which are followed by a detailed description of its installation. Storage Constraints Prior to ordering our Oliver Legacy Elite II (LEII) travel trailer I knew we would need additional storage space on the trailer. We are using a 2014 BMW X5 35d (diesel) as our tow vehicle, rather than a pickup truck. Thus, we could not plan to use the pickup bed for supplemental storage. We also needed to stay within the tow vehicle's cargo capacity of 1100 lbs and maximum tongue weight of 600 lbs.. Expecting a tongue weight of approximately 500 lbs. plus two occupants at approximately 300 lbs, we could only accommodate a maximum of 300 lbs. of other cargo. The available payload will be partially used by our camera gear, which must be protected from exposure to moisture. A tongue mounted cargo carrier was not viable, given the tongue weight limit for the tow vehicle. Storage Requirements I anticipated needing additional storage space for the following items: Champion Dual Fuel Generator- 2500 watt (~45 lbs.) (too large for basement storage) Napoleon TravelQ™ 285 Portable Propane Gas Grill and hose (~35 lbs.) (too large for basement storage) Anderson Ultimate Leveling kit (~25 lbs) Harbor Freight rubber chocks (4) (~20 lbs.) Camco Stabilizer Jack Supports (3) (~10 lbs.) Miscellaneous accessories All of these items can tolerate some exposure to moisture, which is likely when stored in any external cargo carrier. A closed and reasonably secure cargo carrier was needed. Searching the owners' forum, I found examples of rear cargo carriers/bike racks and found several examples, including: Oliver's original bike rack design using twin receivers and extending approximately 3 feet beyond the rear bumper; Various rear mounted metal cargo boxes, including custom designs; Rear mounting of an Oliver tongue cargo box by John E. Davies. I also looked extensively at aluminum cargo boxes from various manufacturers, trying to find options which could accommodate the cargo items listed above. I already owned a cargo carrier which we had used on the BMW X5 tow vehicle. This carrier has a heavy steel swing-away frame which mounts to a standard 2" receiver. Mounted on the steel frame are a polypropylene tray and an enclosed container with 13.5 cubic foot capacity. The tray and enclosed container interlock. This cargo carrier also is equipped with fully functional lights (running, brake, turn, flasher). Interlocking pins on the enclosed container mate with the tray. Locking latches secure the container to the tray. Solution Approach I decided to re-use the polypropylene tray and enclosed cargo container, but not the heavy steel frame. Instead, I would use a design similar to the original Oliver bike rack. I ordered the current optional Oliver bike rack when we placed our LEII order, planning to utilize some, but not all, of its components. The current Oliver rear hitch (photo below) utilizes twin receivers that are 11" long, constructed to receive 2" x 2" X 0.25" (wall thickness) T6061 aluminum square tube support arms, which are 17 inches long. The receivers are each mounted to the LEII frame by two long 0.5" diameter stainless steel bolts and nuts. The other components of the rack are a 2" x 5" x 0.25" T6061 aluminum cross-member, 51-1/8" long (with end caps), and a 1-1/4" receiver for connecting a bike rack. I planned to use the twin receivers, and the cross-member, but not the support arms, nor the 1-1/4" receiver. Instead, I would replace the 17" long original support arms with longer equivalents, whose length was to be determined. I would utilize the original 2" x 5" x 0.25" T6061 aluminum cross-member and add another cross member, this one 2" x 2" x 0.25" T6061 aluminum, also 51-1/8" inches long with end caps. The cross members would be bolted to the support arms, in the same manner as on the Oliver rear hitch. The tray and enclosed container from my existing cargo carrier would be mounted to the cross-members. Note the clevis pins circled in the photo below, there are two 0.50" diameter horizontal clevis pins securing the support arms in their receivers. Each clevis pin has a washer on either side of the receiver. Removing the clevis pins permits the support arms to be pulled to the rear, enabling removal of the spare tire cover and spare tire without dismount the support arms. Solution Model A critical dimension to be determined was the length of the 2" x 2" x 0.25" support arms. The new support arms need to be long enough to: Support the polypropylene tray and enclosed cargo box and attach using the molded mounting holes in the tray; Allow the lid of the enclosed cargo box to open without striking the spare tire cover; Permit removal of the spare tire cover and spare tire without removing the cargo carrier and support frame; Permit access to waste water hoses stored behind the bumper; Minimize the additional length of the cargo carrier and support frame to the LEII's length. I fabricated 2" x 2" wooden support arms, approximately 40" long. Using woodworking equipment, I cut slots into one end of each support arm to fit around the bolts holding the twin receivers to the frame. I also drilled horizontal holes for the clevis pins which retain the support arms in the receivers. Positioning the Cargo Carrier on the Cross-members The wooden support arms were inserted into the twin receivers and secured with the clevis pins. Then the 2" x 5" x 51.125" T6061 cross-member was placed across the support arms near the bumper. The additional 2" x 2" x 51.125" wooden cross-member, was also placed across the support arms, but further from the bumper. Clamps were used to hold the cross-members in place on the support arms. The polypropylene tray and enclosed container, latched together, were positioned on the cross-members, centering both to the trailer's width. I opened the lid of the enclosed container and adjusted the spacing (fore and aft) between the lid and the spare tire cover to ensure they did not contact each other. Once I had located the joined tray and enclosed container in what appeared to be a desirable position, I adjusted the positions of the cross-members fore and aft to establish alignment with the mounting holes in the tray. The 2" x 5" cross-member engages two mounting holes on each side of the tray. The 2" x 2" cross- member engages only one mounting hole on each side of the base of the tray. Six 5/16" carriage bolts will fasten the tray to the cross-members. Only four carriage bolts attached the tray to its original steel support frame. I used a mason's string stretched across the width of the tray with weights on either end to aid in aligning the mounting holes in the tray with the positions of the cross-members. I also used carpenter's squares to verify the cross-members were perpendicular to the support arms. Another check of squareness was made by measuring the distance from the trailer bumper to the cross-members. Once I was satisfied with the position of the tray and enclosed container on the support structure, I marked the locations for the holes to be drilled for the six mounting bolts to secure the tray to the cross-members. The tray overhangs the rear cross-member at the rear. With the cargo carrier tray and enclosed container in place on the clamped cross-members, I wanted to determine if the spare tire cover could be removed without removing the entire cargo carrier and support assembly. I found I could remove the clevis pins and pull the support arms aft approximately 7 inches out of the twin receivers and enable removal of the spare tire cover. With the tray and enclosed container positioned on the cross-members, I could now determine the required length of the support arms, which is 33.75 inches. The location of the rear cross-member determines the length of the support arms. After locating the mounting position of the tray and enclosed container I marked all key positions and hole locations on the wooden support arms and wooden rear cross-member. I cut the wooden support arms to the desired final length. Material Sourcing and Machining The required T6061 aluminum components required are: 2" x 2" x 0.25" x 33.75", square tube, quantity 2 (support arms), cost= $110.18 2" x 2" x 0.25" x 51.125", square tube, quantity 1 (cross-member), cost= to $99.08 2" x 12" x 0.125", flat bar, quantity 1 (to be cut into 2" squares for end caps on the support arms and rear cross-member), cost= $6.86 Sales tax= $17.83 No shipping charge. I picked up the materials at the local Metal Supermarkets warehouse Total cost= a $233.95 The above T6061 aluminum components, cut to specified length, were obtained from: Stainless steel bolts and nyloc nuts were obtained from: I was referred by Metal Supermarkets to a local machine shop: When I received the materials I took them and my wooden mockups of the support arms and cross-member to Air & Earth. I also took one of the original support arms. I discussed the machining needed: to cut the slots in one end of the support arms and to drill the needed 0.50 diameter holes for the clevis pins and mounting bolts. I also asked them to cut the 2" x 0.125" flat bar into 2" x 2" squares. I did not ask them to drill the smaller holes for mounting the cargo tray to the cross-members. I was quoted $220 and turnaround of the job within a week. They did an excellent job within the promised timeframe. Finishing and Assembly of the Support Structure After Air & Earth completed the requested machining, I performed the following finishing steps, which included: Rounding the edges of the 2" x 2" square tubing on the slotted end to be inserted into the receivers. I used a 3" wide belt sander with 100 grit sanding belts to round the corners of approximately 12" of the tube which would be inserted into the receivers . The original Oliver support arms also had the corners rounded to more easily slide within the receivers. Several trial fittings were required to verify smooth insertion and removal to/from the receivers. The support arms and the rear cross-member were sanded with an orbital sander using 200 grit disks. This sanding removed markings on the tubes and made the surface textured, similar to the Oliver rear hitch components. The support arms were inserted into their receivers and fastened with the clevis pins. The cross members were aligned with the mounting holes on the support arms and bolted into place. The cargo tray was positioned on the 2" x 5" cross-member at the previously determined mounting position and holes drilled to mount the cargo tray. Holes were then drilled in the 2" x 2" rear cross-member. Carriage bolts, flat washers and double jamb nuts were used to secure the cargo tray to the cross-members. Once all test fittings of the support assembly were completed, lithium grease was applied to the ends of the support arms which are inserted into the receivers. 2" x 2" x 0.125" caps were attached to the open ends of the support arms and the rear cross-member, similar to the end caps used by Oliver. These were attached to the square tubing using JB Weld epoxy. Cargo Carrier Lighting The cargo carrier partially blocks visibility to the taillights of the trailer, which is most noticeable when viewed from close behind the trailer. At a distance the taillights are largely visible. The cargo tray is fitted with two LED light fixtures and a wiring harness with a 4-pin flat connector. A corresponding 4-pin flat connector was installed on the LEII to integrate the lighting on the cargo carrier with the trailer lighting. Details of the installation of the 4-pin connector in the trailer are covered in a separate article. The lights on the cargo carrier ensure the trailer is quite visible from behind. A license plate mount was added to the cargo carrier tray, since the license plate mount on the spare tire cover is blocked by the cargo carrier. Lighting for the license plate mount is provided by adding a Y connector to the license plate light cable under the spare tire cover and adding an extension cable routed to the cargo tray mounted license plate mount. I also added reflective tape to the support frame members. I used the following reflective tape: https://www.amazon.com/gp/your-account/order-history/ref=ppx_yo2ov_dt_b_search?opt=ab&search=reflective Conclusion This addition to our trailer provides significant benefits, with no significant disadvantages. It does add approximately two feet to the length of the trailer. Besides the additional storage space, the cargo carrier and its load slightly reduces the tongue weight. I measured the tongue weight, using a Sherline scale, at 450 lbs., with no water onboard. Tongue weight seems sufficient, as no swaying or other handling issues have been observed. This project had a successful outcome due largely to the information I was able to glean from the Oliver Owners Forum. I hope this information is useful to others on the forum. Comments and suggestions welcome. Regards, Don
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Oliver batteries not charging with generator
rich.dev replied to chiwald's topic in Mechanical & Technical Tips
You should have a breaker for the inverter under the street side bed on the wheel well, looks like this. Some suggestions... 1) Did you check if the ground bonding plug is seated properly in your generator? 2) Are you running your 3500W generator on gas or propane. Because it generates only approx. 2800 continuous running watts on propane, which at 120V is approx. 23A, which should still be enough power to run your trailer without changing the Xantrex settings. Try changing the Xantrex AC input settings from the factory 25A to 20A, that would be #28 setting in the Xantrex "FXC Control" app. This setting is set to 25A at the facory because the breaker size for the inverter is 25A and the main power supply is 30A which is greater than the breaker size. When you connect to a generator or house receptical that supplies a lower amps, you need to adjust setting #28 down to match the current incoming power supply. Your smaller generator could have messed it up. 3) Like @topgun2 suggested, take a rubber mallet and tap the transfer switch box 4) If you trust your generator turn off the EMS and see if it works. -
Enclosed Aluminum Box Front Mount
mountainoliver replied to Tim and Christie's topic in Ollie Modifications
I purchased a generator box from the KSH folks while we were in Lake Havasu this past winter. I particularly wanted a box for my Honda 2000 generator. For the past five years I’ve kept the generator in the Oliver basket (the older expanded aluminum version which weighed 35 pounds empty) and covered with truckers tarp material. This has worked great but the tarp has aged and would have had to be replaced in another year or so. The stock KHS box has three openings covered with removable aluminum plates so that the generator can be used inside the box. This setup is not at all water resistant and I’m not interested in using the generator so close to my trailer. I ended up getting them to make a box without the three cutouts. The box came with two hold down brackets welded in place which I removed because they were exactly in my way where I needed to mount the box. I was able to use the existing holes in the fiberglass cowling and the original stainless u bolts. The back part of the box is mounted to a 1/4 inch thick by 6 inch wide aluminum plate. The front is mounted to a 1/8 wall 1 inch by 3 inch rectangle aluminum tube. This allows the box to be level. I made two 1/4 inch aluminum spacers for the u bolts to clamp against for inside of the box. The u bolts can also be used to strap down the generator inside the box. I made two 3/8 thick by 1 1/2 inch wide brackets for under the frame. As you can see in the photos, the front bracket was made so that I can hang the safety chains on it as well. -
Enclosed Aluminum Box Front Mount
Patriot replied to Tim and Christie's topic in Ollie Modifications
After some thought of how little we used our 3200i generator in the cargo tray on our last 42 day trip out west, we decided to move forward with a custom all aluminum cargo/storage box from Sea Biscuit metal fabrication shop. My wife and I took a 3 hr drive up to Johnson City, Tenn and visited the Sea Biscuit metal fabrication shop. We met David and Kristine Hess the owners. Some of the nicest folks you will ever meet, and they are campers as well. After seeing the high quality of the Oliver storage boxes that David and his team craft we decided to purchase one. The fit and finish is excellent. We like supporting small companies and their products made right here in the USA 🇺🇸. We know we will get a lot more use from our cargo box each time we set up camp. It has lots of room for all things for initial set up. Our gen will be secured in the truck bed. I custom ordered and installed the XPLOR metallic silver graphics from https://lettering.com/ another excellent customer service experience. Had a buddy of mine install XPEL PPF on the front and sides of the box as it sits in the road rash blast zone. For questions on custom boxes and pricing reach out to -https://seabiscuitmetaldesigns.com/product/oliver-box/ a few photos - PPF - I bought and trimmed a fatigue mat to fit from HF to line the shelf and bottom. Added graphics- Moose rack holds our cables off the ground. Plenty of storage for all initial set up gear- XPLOR graphics installed- -
Enclosed Aluminum Box Front Mount
mountainoliver replied to Tim and Christie's topic in Ollie Modifications
The trip that we just returned from last night was a month long road test to make sure that the box was weatherproof before I put the generator in. So as requested, I put the generator in the box this morning. The nylon strap that KSH supplied seems more than sufficient to hold the generator solidly in place. The original strap anchors that were welded inside the box may not have been sufficiently strong enough to hold the generator. I removed them because they were in the way of using the original Oliver supplied basket anchoring u bolts. If I were to buy this box again, I’d ask that the welded in strap anchors not be used. There is enough space for my extension cords and rope lights (pack rat deterrent) as well. I draped a piece of indoor/outdoor carpet over the generator to prevent any damage from the cords, etc. I’m very pleased with the results! The extra plus is that the generator box is about six inches narrower (front to back) and eight inches total narrower (side to side). This gives me a little tighter turning radius and a little less worry while backing up. I’m also saving about 15-18 pounds on the tongue. I would have liked to use a “store bought” triangular shaped aluminum tongue box but I never could find one of reasonable size that my generator could fit into. -
Generator box - Has anyone made their own and if so any suggestions? It is my intent to put this box where the storage box from Oliver goes. I want the generator completely enclosed with a cover that opens. It will have vents for air to come through and exhaust to get out. Our generator runs on gas or propane.
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We used Two 100 Watt Costco Solar Panels that they sell new in the box for just under $100. I bought three. Two to use and one as a spare. Each panel comes with instructions and wiring. The Airstream had an external connection for Solar on the Battery Box that holds the two 12 volt AGM Interstate Batteries that now can be purchased, also at Costco. I am not an electrician. I am not a Solar Installer for a Travel Trailer lot. You connect the + to the + side of the battery and the - to the - of the battery with the +/- of the Solar Panel. Diode is yellow when Charging and Green when batteries are charged. I could run a long thin pair of wires to place the Solar Panel against a milk crate with some rocks added, and move it with the Sun. Then I bought a second panel added it and charged faster. I sold the 25 foot Airstream and gave them one panel and now have Solar on the Roof of the Oliver and the Airstream. Easier for sure... but the Costco panels I have two left and if I need them in the future... repeat what I did previously. My rooftop Solar Panels provide us with all the 12 volt power we need. If they do not keep up with our simple needs for minimal power... add a panel, lean it against a Milk Crate and back in business. If anyone is curious I will try to find some photographs of our Portable Solar System for $100 and double it for $200. Better than the Honda that came with the Oliver that we never use. No Air Conditioning or TV while Off the Grid Boondocking. If you NEED Air Conditioning and Television... look into an expensive Generator that needs to be hauled around with gasoline. Been doing our own Solar since 2006. I am a Neanderthal, but common sense and two thin wires was MAGIC to ME. You may want to explain how you managed to ADD portable Solar for the price of a roll of wire and some wire connectors and go Human Bean. Like me.
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There are so many great projects on these forums that I felt obligated to document mine (partly so that others can avoid my mis-steps!). We dry camp the majority of the time. During the winter (until the snow flies) that is not a problem, but summer time on the Eastern side of Washington State can be uncomfortably hot. When we bought the Ollie we knew that the solar system would take care of most of our needs, but that we really wanted a generator capable of running the A/C. We specified the optional soft start add-on for the A/C so that the trailer would be ready. A bit of research showed that the new Honda 2200 would run the A/C, even if it was running on propane. We chose “Hutch Mountain” as the best propane conversion for the Honda 2200. After 10 years of putting generators into and out of the truck I knew that some kind of generator carrier attached to the trailer was a must-have. We chose “Generator Box” as they have one sized perfectly for the Honda 2200. I asked Hutch Mountain if they would do their magic by installing all needed gear inside a Generator Box. They said they would be glad to do so. I had “Generator Box” directly ship the box to Hutch mountain. They did an install and then shipped to us. Perfect !! I did the install of the Hutch Mountain conversion kit into our new generator. BTW Honda service centers get very twitchy about propane conversions. There was/is a recall of a circuit board in the 2200. My local shop will do the recall, but will not even start the generator afterwards. I may have to school them about modifications NOT invalidating an entire warrantee. In my case the engine is now out of warrantee, but the generator section is still fully covered (federal law on this subject is well established). We bought the storage box on our Ollie. I wanted to save as much space in the box as I could for lightweight things, so I designed a frame to support the Generator Box. I initially intended to have the box dropped down into the storage unit by about and inch and a half. That was a bad idea as the latching assembly which secures the box to the mounting plate will not operate with more than about 3/8” of drop below the edge of the storage box. I used aluminum flat stock and 70 durometer Sorbothane to raise the box and give a little vibration dampening. Parts list, purchased or modified by me: Honda 2200 Companion generator to get the 30 amp locking connector 5 feet of aluminum 2” C-channel, ¼” wall thickness 5 feet of aluminum 1½” angle 10 1” SS ¼” x 20 screws with NyLock and two flat washers each 6 1½” SS ¼” x 20 screws with NyLock and two flat washers each 30 1” SS 10x32 screws with Nylock and 2 flat washers each I made a 69” section of Marinco 10 ga power cord Hutch Mountain made a 69” connection hose to hook-up the front end trailer propane supply to the Generator Box quick disconnect. Pictures follow… Any questions, please ask! Bill and Dorothy
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Generator power not going into trailer
rich.dev replied to DonnaDuane's topic in Welcome To The Oliver Travel Trailer Forums
@DonnaDuane here is a list of the EMS codes, looks like open ground! this box should be under your rear dinette. Check out this thread, sounds like (might be) your ground bonding plug is faulty, so either get a replacement neutral ground bonding plug, or turn off the EMS and trust the generator. IF it’s a faulty ground bonding plug, a replacement bonding plug is not that expensive, that would be my go to. Stupid question, did you check if the ground bonding plug is seated properly in your generator? -
Oliver batteries not charging with generator
Galway Girl replied to chiwald's topic in Mechanical & Technical Tips
As a safety check as you contact Oliver. There have been a few of those under the dinette transfer switches that failed due to loose wiring connections inside and had thus melted internal wiring. Transfer relay wires can wiggle loose and cause the switch to toggle back and forth when power is applied. To check, you would need to disconnect from shore power and generator, then open the transfer switch box to check if its connections are tight and no smoked wiring. -
Oliver batteries not charging with generator
topgun2 replied to chiwald's topic in Mechanical & Technical Tips
A couple more things to try - 1. have you simply shut everything off, unplugged the generator from the Ollie and waited at least 5 minutes to give all systems a chance to reset? 2. If it is the transfer switch (I doubt this because you've now had the same problem with both the front and side transfer switches on your Ollie) and you have a rubber mallet then you can hit (tap) the transfer switch box. This will help the springs inside the switch snap back into place if they are "stuck". -
Simple AGM to Lithium Conversion question(s)
mountainoliver replied to Danno and Donna's topic in Mechanical & Technical Tips
My original battery setup was four 6 volt batteries. When I changed my batteries to 3 Battle Born 12 volt batteries several years ago, I basically connected the batteries in parallel in order to maintain 12 volts and provide 300 amps. I did have to make two new jumper cables between batteries using 4/0 welding cable. I also used the existing 4/0 Oliver installed cable that runs between the batteries and inside the camper. I also moved the #6 cables from the batteries to inside the camper to clean up the battery box, but this is not at all necessary for changing from lead acid batteries to lithium batteries. The only other change required (besides the previously mentioned Blue Sky setup) is to make sure the PD 4045 (shore power) charger is either switched to the lithium setting or as I had to do, replaced with a charger module that is lithium capable. My setup has been working flawlessly for about four years. I almost never turn on the PD4045 charger and depend on the solar setup to keep the batteries charged. We have a compressor type fridge which is used 24/7 and the batteries are able to keep up just fine. We are careful with power consumption but use what we need. Typically when boondocking we still make coffee every morning, cook breakfast in an electric frying pan, my wife dries her hair in the morning, we watch tv at night, occasionally use the microwave, charge cell phones and laptops occasionally, and in the winter the furnace is used. Again, we are careful with our power consumption so the above list of appliances used varies greatly based on current conditions and predicted conditions. Typically while traveling in the winter in the south west the batteries are fully charged by between noon and one o’clock. I carry a 100 watt folding solar panel and a small propane powered generator just in case and have used these once or twice due to extended overcast days. -
Enclosed Aluminum Box Front Mount
mountainoliver replied to Tim and Christie's topic in Ollie Modifications
The KSH folks provide a cam lock nylon strap for securing the generator. Looking at the photo of the u bolt inside the box, notice a 1/4 gap under the u bolt. I plan on running the straps under the u bolts and over the generator. I’ll probably also line the box with some sort of rubber to further protect the generator just in case. -
Need to add EMS, none installed on older hulls?
jd1923 replied to jd1923's topic in Mechanical & Technical Tips
Once I got to it, the job was only about 2 hours total. If yours has the front power receptacle for a generator, then you should have the PD5100 Automatic Transfer Switch right where mine is under the rear dinette seat. But either way, you want to cut the main line going into the PD4000 Power Control Center. It's easy to see, on mine it looped down to the floor. You can cut it in half (at the floor) to be safe and trim some excess when you get the EMS box in position. @ScubaRx yep, it has a bright RED display that constantly changes every few seconds. Why does OTT put these in the attic? It's a long walk around to get up there after plugging into shore power, which is the only time you really need to check it. I would think you could see the flashing red during the night, and more so for those that have the frosted glass cabinet doors. You could easily move the attic display to where I have mine or another location. An easy way to do this is to merely remove the new display (two screws), purchase a new data cable (looks like a phone cord) and run it from the EMS to a preferred location. Just leave the old cable where it was, or you could pull it down from the attic to the rear trunk area and reuse it (if so, tape the head of the cable so it doesn't get wrecked from pulling it). -
Yes. Using front generator/shore power hook up. Excuse my ignorance but where is the EMS display? When I look in the compartment there’s a little box with a led display and a switch. I’ve tried flipping the switch but nothing changed. The usual click when the system switches from battery to AC didn’t happen.
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My wife and I purchased our 2020 E2 based, to a certain degree, on our enthusiasm for cold weather adventuring. We took a number of trips over the 21/22 winter season to check out limits and capacities. All were trips between 3 and 7 days, in northern New England with night time temps in the range of roughly 30-0 degrees Fahrenheit. We would note nightly exterior temps, kept the overnight cabin interior set to 60 and rotated 3 digital temp sensors around what we found to be the most vulnerable areas to cold we found (and could get to) between the shells that housed water lines and tanks: 1) under front dinette seat, under street side bed by the exterior shower, 2) the pex lines to exterior shower passing through the faux wall at very rear of basement and 3) the battery box. We could not get to but are curious about the cabinet housing containing the bathroom sink. Playing it safe, we kept the trailer winterized for the entire time relying on containerized water and our composting toilet. All of our sites were boondocky, with no shore power hookups so we relied entirely on the LP furnace and solar/lithiums. We found that the stock trailer could manage to keep all the areas listed from dipping below freezing down to 25 (exterior temp). The lines behind the faux wall and exterior shower would hover in the low 30s at that temp. We realized those pex lines will, realistically speaking, need to be always kept winterized by adding cut offs as heating the basement area would be an inefficient waster of LP. Side note that we asked Jason if that could be done during our build and he informed us that the shop could not find anywhere with enough space to add them. We're open to suggestions. A simple set of tweaks including adding two layers of Reflectix to cover the interior of both the basement and battery compartment doors got us down to 20 with similar results. Next project was more involved. The temperature difference between the areas under and wall along side the curbside bed versus the street side bed was resulting in heavy condensation on the streetside wall and window which would soak that bed. We also found that the battery compartment was dropping down into the 30s at exterior temps in the high teens. While there is a matte heater pad below the batteries, it seemed to us that the compartment was too cold to reflect the lithiums themselves being warm enough to run efficiently and we noticed anecdotally an increased need for more charging assist - be it solar or generator. Could haver been the drain of the heat pad or the lithiums running less efficiently in the cold (as validated by the manufacturer) but which one did not matter. We felt adding heat to the box would be of benefit. Our fix was to re-route some heating vent. We capped the rearward 4" vent and re-ran that line through the gap behind the water tank from the furnace to the street side, past the inverter, under the battery box to a new vent we placed as a mirror image to the existing one below the drawers in the galley. One vent grate is pointed fore and the other aft. Here we used semi rigid vent tube specifically because it sheds so much heat, allowing the areas it runs through to warm. Where the tube ran past electronics, we would shield the hot tube in a layer of reflectix. Measuring with an infrared thermometer, the reflextix surface was cooler than the surface of the OEM flexi vent tubing and quite cool to the touch. The heat exiting the new vent would run about 10 degrees warmer than the one on the other side of the isle even though it is a further distance from the source. We expected an increase in output from the vent in the bathroom but did not notice much of a change. As the bathroom is a bit of a "dead end" with air being forced in but nowhere for it to exit, we added a 4" eyebrow vent at the floor level below the towel rack to allow for circulation and share some heat passively with another problem cold area - under the front dinette seat. While there are no pex lines run there, there are drain pipes and tanks and it would otherwise fall to freezing if outside temps were in the teens. Not very scientific but the furnace did not sound like it was under further strain or seem to run more frequently given similar temps. Our rate of LP consumption is roughly the same now as it was before alterations which, in single degree night time temps, consumes a 30lb tank in just over 2 days. Not very good. To increase efficiency, we cut two layers of "double bubble"reflectix and taped the edges with silver foil vent tape - as suggested in a previous post. They fit tightly inside all windows and are held in place by closing the shade. Bought a camco 14" soft material vent cover which bunjied over the Maxair (when not cooking) and cut a piece of 2" open cell foam to fit the window in the door. Covered it with a layer of reflectix and taped the edges. This is held firmly in place by the screen door. As all including the fan cover have refectix sides facing inward, the add ons look good enough - not jury rigged. Our takeaway is that these tweaks have bought us 20 degrees of leeway so we have squeaked by to zero. The batteries box is running much warmer but the other areas are more iffy. There is less condensation around the streetside bed but the exterior shower, for it's entire run, will need to be somehow shut off and winterizede or will be subject to freezing. Someone had suggested cutting a block of memory foam to put in the box with the exterior shower nozzle and knobs which may work but would not help with the tubing behind the faux wall. As to factory options that would have really helped: The exterior shower really needs cut offs or could have had it's lines run through a heated area of the belly and it would be super helpful to insulate the basement walls, basement door and shower door. The walls of the trailer REALLY transmit a lot of cold into the interior. A layer of spray on insulation foam would have gone a long way to help with that. I am also eyeballing the sealed belly and thinking a layer of sprayed on insulation could really help there as well. Am going to contact an HVAC place to get some feedback on options there. Also looking for doable suggestions. We love our Oliver and appreciate the incredible quality of the build. We also realize that there are very few folks looking to use theirs in frigid conditions. We're hoping that those of you that do, pipe in with further feedback and refinement to increase both capacity and efficiency in these sort of conditions.
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Anybody found a good box to store a honda 2000 in that will fit in the basket and allow the genertor to run in it?
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Enclosed Aluminum Box Front Mount
RoadKingsofGA replied to Tim and Christie's topic in Ollie Modifications
I wanted to see if you are still happy with this box since install? We need one to contain set-up stuff only as we keep our larger generator in the truck bed. -
More dumb questions! I'm a novice. So I have the legacy II, 2020. I put 4 new interstates in it. Now that I am back in my barn and plugged in to shore power. everything is working! A/C, batteries got restored, outlets working gfi ,yes! So I think my portable Generator 30 amp plug was not working? battery drained after 2 days . here is my questions. Do the outlets in the RV work on battery power only? I thought so, and That may have been my first misdirection... Do I have an Invertor? What is the Black box mounted on the inside compartment under the table? Looks like an invertor.
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John, this post has been very helpful in my search to transition to BB Lithium, especially the step by step installing the PD4045. I was going to have a professional install but now I am going to do it myself. Do you also have threads on installing the BAM030712000 Victron BMV-712 Battery Monitor and the. SCC110030210 SmartSolar MPPT 100/30 Charge Controller with Bluetooth? If I remember, the Monitor just replaces the Zantrax and I just have to make a plate to mount it too and cover the larger hole left by the Zantrax. Just wondering if anything specific about the wires to wires on either of these change? Also, I posted on another thread yesterday that the BB 270 amp Gamechangers will not fit unless you relocate the wiring in the battery box. After that I decided to just stick with the 3, 100 amps. But then reviewing this post again, I see you did relocate the wiring. Was that difficult because you have limited space on either side of the battery box at the top? Does the wiring come out simply by unscrewing the plastic "nuts" around the wire inside the battery box? And I assume you drilled new holes from inside out? I am asking because and depending on your answers, I think with your wire re configuration, you could get 2 of the 270s in there which takes it to a whole new level of DC power. How much, I don’t know except you can run anything in the Oliver and if you don’t run the AC or microwave does that give you 5 days of power vs 2 ? The price is significantly more because you then have to replace the inverter for another $1300 plus the extra cost of the batteries. I am trying to figure out the cost/value proposition. One benefit is theoretically, I would not have to run my generator to charge or run accessories. One thought is I plan to use my Oliver to go off road at certain hunting sites and running a generator would be a noise I would not want. Any insight you can provide would be helpful.
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Enclosed Aluminum Box Front Mount
Patriot replied to Tim and Christie's topic in Ollie Modifications
@mountainoliver I like the way you secured the aluminum box to the Oliver frame it appears very robust vs self tapping screws. How do you plan to secure your generator when in use? Can you post up a few photos of your gen inside the box when not in use? Thanks! Patriot🇺🇸