This mod is great for either working on your roof, for repairs or detailing, or for angling the panel toward the sun if your Ollie is parked long term, such as in the off-season.
I used the following:
40” of 6061-T6 angle, 1 x 1 x 1/8”. For ease of fabrication, you could use 1 x 1/4” flat bar. I wanted angle since it is more rigid for the same weight, but I think the flat bar would be adequate.
2 - 1/4-20 x 1” stainless bolts,
4 - flat washers
2 - self locking nuts (nylocks)
Cut the material into two 20” sections. Drill a 1/4” hole 1 inch from each end along one side of the angle. Center the holes in the inside of the angle (3/8” in from the edge). Since I wanted to use the existing knobs at the top of the arms, I trimmed away a section to allow the “ears” to clear. I left a 3/8” wide section for strength. You need to make two “mirror image” arms (front and back).
Radius the corners, and file and sand with 180 grit paper. A workbench belt sander like my 4x36” Harbor Freight one works great for this.
To use the arms, you have to climb up carefully with a ladder with padding under the top part. You can start at either end of the panel, the right side is shown in the pics. Attach the appropriate arm at the bottom hole of the bracket using a bolt, snug it down. Make sure that it can rotate up. Remove the knob and let the panel settle. You can put some foam underneath but I didn’t need any.
Go to the other end and attach the second arm.
Remove the knob, raise the panel and screw the knob back through the arm, into the panel.
Go to the other end, raise the remaining arm, and secure it.
You can see in the above pic that there are lots of threads sticking out the back of the nut, so if you use thicker 1/4” flat bars, they should work fine.
If you are going to leave the panel up long term, in the weather, tighten the lower bolts and all knobs. If you are just going to have the panel up for maintenance you can leave the lower ones slightly loose.
With the arms in the bottom holes of the roof brackets, the panel will be at a 35 degree angle. You could get a few extra degrees by selecting higher holes, but the other end of the panel frame might hit the gelcoat on the roof. Use caution.
I have NOT tested this mod outside in strong winds. It feels very solid when the hardware is tight, but I cannot guarantee how well it will work in violent weather. Use caution.
I thought about not mentioning this last part, but I will anyway.... Please leave a prominent note inside the trailer on the table, or a bright piece of surveyor’s tape flying from the panel, so you do not drive away with the panel up.
John Davies
Spokane WA